Industry Solutions

Applications

Covering four core product application scenarios: PV power station robot cleaning, industrial surface treatment, solar panel maintenance with dual disc brushes, and heavy-duty deburring & polishing. We deeply understand the working conditions of each scenario and provide specialized brush customization solutions for automation and renewable energy sectors.

20+ Industry Applications 50+ Partner Manufacturers 1000+ Solutions Delivered

Industry Application Scenarios

Each industry has unique working condition parameters and performance requirements. We design matching brush solutions for each industry scenario.

Solar Energy | PV Cleaning Robot Brush

Solar Energy | PV Cleaning Robot Brush

Clean Energy

Solar panel surface cleaning is critical to maximize power generation. Our PV roller brushes are customized for solar cleaning robots, working continuously in outdoor photovoltaic stations, resistant to UV aging and gentle on solar panel coating.

Selection Details
Typical Conditions
  • · Contact material: Solar glass / Coated panels
  • · Operating speed: Low-speed reciprocating (6–12 m/min)
  • · Environment: Outdoor, high dust, strong UV radiation
Recommended Solution
  • · Bristles: Nylon PA + Microfiber blend
  • · Structure: Spiral-wound roller brush
  • · Mounting: Flange mount / Quick-release design
3–5 years
Service life
≥98%
Dust removal efficiency
0 damage
Coating protection
Solar Energy | Dual Disc Solar Cleaning Brush

Solar Energy | Dual Disc Solar Cleaning Brush

Renewable Energy

Dual disc cleaning brushes are designed for manual / handheld solar panel maintenance. Lightweight and water-washable, suitable for distributed rooftop solar stations and small-scale PV projects.

Selection Details
Typical Conditions
  • · Contact material: Solar glass / Anti-reflection coating
  • · Operating speed: Manual rotary cleaning
  • · Environment: Rooftop outdoor, dry & wet dual-use
Recommended Solution
  • · Bristles: Soft yellow PA nylon
  • · Structure: Dual-disc rotary brush head
  • · Mounting: Telescopic pole compatible
2–4 years
Service life
≥96%
Dust removal efficiency
Zero scratch risk
Coating protection
Industrial Automation | General Industrial Roller Brush

Industrial Automation | General Industrial Roller Brush

Smart Manufacturing

Heavy-duty industrial roller brushes widely used on automated production lines for surface cleaning, material conveying, dust sweeping and substrate surface pretreatment for various machinery.

Selection Details
Typical Conditions
  • · Contact material: Plastic, wood, metal sheet
  • · Operating speed: Continuous line operation
  • · Environment: Factory indoor, dry or light oil mist
Recommended Solution
  • · Bristles: Nylon / PP mixed filament
  • · Structure: Solid roller with dense filling
  • · Mounting: Custom shaft diameter & length
2–4 years
Service life
≥95%
Cleaning efficiency
Full size available
Customization
Metal Processing | Custom Wire Roller Brush

Metal Processing | Custom Wire Roller Brush

Metal Processing

Steel wire roller brushes are applied for metal surface deburring, oxide removal, polishing and descaling in metal fabrication, steel processing and casting workshops.

Selection Details
Typical Conditions
  • · Contact material: Carbon steel, stainless steel, alloy plate
  • · Operating speed: Medium rotary grinding
  • · Environment: Factory indoor, metal debris
Recommended Solution
  • · Bristles: High tensile steel wire
  • · Structure: Spiral wound steel wire roller
  • · Mounting: Custom shaft & brush density
1–3 years
Service life
≥97%
Deburring efficiency
Uniform grinding
Surface treatment
New Energy Battery

New Energy Battery

Lithium Battery Industry

Electrode dust removal and cell surface cleaning in lithium battery production require extremely high cleanliness and low particle generation. Bristles must be anti-static with ultra-low particle generation, operating stably at high speeds in constant temperature and humidity environments.

Selection Details
Typical Conditions
  • · Contact material: Copper foil / Aluminum foil / Electrode
  • · Operating speed: High-speed rotation (300+ rpm)
  • · Environment: Cleanroom / Constant temp & humidity
Recommended Solution
  • · Bristles: Anti-static PBT + Carbon fiber
  • · Structure: Micro-pore dense roller brush
  • · Mounting: Precision bearing flange mount
≤0.1μ
Particle generation
±0.01mm
Precision control
Class 10
Cleanroom class
Semiconductor Cleanroom

Semiconductors

Precision Manufacturing

Surface cleaning in wafer manufacturing and packaging testing requires brushes meeting Class 100+ cleanliness standards. Bristles must not shed particles, resist chemical reagents, and be suitable for automated equipment integration in ultra-cleanrooms.

Selection Details
Typical Conditions
  • · Contact material: Wafer / Glass substrate
  • · Operating speed: Low-speed precise (10-50 rpm)
  • · Environment: Ultra-cleanroom / ISO Class 1-5
Recommended Solution
  • · Bristles: PVA sponge / Ultra-clean PBT
  • · Structure: One-piece precision roller brush
  • · Mounting: Precision shaft-end flange mount
Class 1
Max cleanliness
0 particles
Particle shedding
±0.005
Runout precision (mm)

Scenario Comparison

Quickly compare brush selection parameters across industry scenarios to help you find the right solution more intuitively.

Industry Scenario Core Product Recommended Bristle Material Working Conditions Customization Highlights
Solar Energy Panel cleaning roller brush Nylon PA + Microfiber Outdoor / Dry / Long cycle UV aging resistant / Coating-safe
Automated Production Lines Dust removal brush roller / Cleaning brush Anti-static PA / PP Cleanroom / Wet / Continuous Anti-static / Acid-alkali resistant
Solar Panel Disc Cleaning Dual disc rotating brush Soft Nylon / PP blend Outdoor / Dusty / Variable weather Panel-safe / High efficiency
Industrial Polishing & Deburring Custom wire roller brush Stainless / Carbon steel wire Heavy wear / Oil / Metal dust Aggressive cleaning / Long life
New Energy Battery Electrode dust removal roller brush PBT + Carbon fiber Cleanroom / High speed / Constant temp Ultra-low particle / High precision
Semiconductors Wafer cleaning roller brush PVA sponge / Ultra-clean PBT Ultra-clean / Low speed / Precise Zero particles / Chemical compatible

Typical Customer Cases

The following are real brush application cases from industry customers. Customer information has been anonymized.

A Leading Solar Company in East China

Solar Panel Cleaning

Requirement: Brush rollers for solar cleaning robots, covering 2.5m wide panels, 3-year outdoor service life
Solution: Custom spiral-wound roller brush, Nylon PA + microfiber, fluorinated for UV resistance
Result: Dust removal efficiency ≥98%, zero coating damage, annual delivery over 5,000 units

A PCB Equipment Manufacturer in South China

PCB Dust Removal

Requirement: Pre-exposure dust removal brush for PCB, anti-static, particle generation <1.0μ, no bristle residue
Solution: Anti-static PA roller brush, tufting density 200 holes/cm², dual-counter roller design
Result: Yield improved by 2.3%, brush roller life extended to 18 months, annual maintenance cost saved 40%

An AGV Integrator in the Yangtze River Delta

AGV Chassis Cleaning

Requirement: Disc brush for AGV cleaning module, zero scratches on epoxy floor, working time >8h
Solution: Mixed bristle disc brush (PP + Nylon PA), modular quick-release design
Result: Zero floor damage, brush replacement time reduced to 3 minutes, customer purchases increased 150% annually

A CNC Machine Tool Factory in Central China

Machine Tool Guide Rail Sealing

Requirement: CNC guide rail protection strip brush, cutting fluid corrosion resistant, 5 million high-speed reciprocating cycles
Solution: Steel wire + Nylon PA mixed aluminum profile slotted strip brush, dual-row staggered tufting
Result: Reciprocating life over 5.5 million cycles, iron chip protection rate 99.6%, machine failure rate reduced 62%

A Lithium Battery Equipment Company in East China

Battery Electrode Cleaning

Requirement: Lithium battery winding machine electrode dust removal, 300rpm high speed, particle generation ≤0.1μ, anti-static
Solution: Anti-static PBT + carbon fiber micro-pore roller brush, precision bearing flange mount
Result: Particle generation controlled below 0.05μ, speed increased to 25m/min, annual consumable savings of 800,000 RMB

A Semiconductor Equipment Company

Wafer Cleaning

Requirement: Wafer post-wet-clean drying brush, Class 1 cleanliness, zero particle shedding
Solution: PVA sponge one-piece roller brush, precision dynamic balance calibration, Class 100 clean packaging
Result: Runout <0.005mm, zero particle shedding detected, passed SEMI standard certification

Not sure which industry scenario your working conditions belong to?

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