Industry Solutions

Applications

Covering six major industry scenarios: solar energy, automated production lines, AGV robots, machine tool manufacturing, new energy batteries, and semiconductors. We deeply understand the working conditions of each industry and provide specialized brush customization solutions.

20+ Industry Applications 50+ Partner Manufacturers 1000+ Solutions Delivered

Industry Application Scenarios

Each industry has unique working condition parameters and performance requirements. We design matching brush solutions for each industry scenario.

Solar Energy

Solar Energy

Clean Energy

Solar panel surface cleaning is a key process affecting power generation efficiency. Solar cleaning robots equipped with specialized brushes need to operate outdoors long-term, requiring UV-resistant bristles, no scratching of coated glass surfaces, and high dust removal efficiency.

Typical Conditions
  • · Contact material: Solar glass / Coated panels
  • · Operating speed: Low-speed reciprocating (6-12 m/min)
  • · Environment: Outdoor dry / High dust
Recommended Solution
  • · Bristles: Nylon PA + Microfiber blend
  • · Structure: Spiral-wound roller brush
  • · Mounting: Flange mount / Quick-release design
3-5 years
Service life
≥98%
Dust removal efficiency
0 damage
Coating protection
Automated Production Lines

Automated Production Lines

Smart Manufacturing

Automated production lines for PCB manufacturing, glass cleaning, and metal surface treatment have strict requirements for dust removal and cleaning brushes. Anti-static, low particle generation, and chemical resistance are needed to ensure product yield and production line stability.

Typical Conditions
  • · Contact material: PCB / Glass / Metal sheet
  • · Operating speed: Medium (80-200 rpm)
  • · Environment: Cleanroom / Wet process
Recommended Solution
  • · Bristles: Anti-static PA / Acid-alkali resistant PP
  • · Structure: Counter-roller / Top-bottom sync
  • · Mounting: Shaft-hole / Quick-change design
≤10⁶Ω
Anti-static resistance
Class 100
Cleanroom class
365 days
Continuous operation
AGV Robots

AGV Robots

Smart Logistics

AGV handling robot chassis cleaning module, used for sweeping dust, iron chips, and debris from workshop floors. Bristles need to balance wear resistance and flexibility, leaving no scratches on epoxy floors during long-term operation.

Typical Conditions
  • · Contact material: Epoxy floor / Cement floor
  • · Operating speed: Medium rotation (120-180 rpm)
  • · Environment: Dry / High dust
Recommended Solution
  • · Bristles: PP + Nylon PA blend
  • · Structure: Disc brush / Chassis-integrated
  • · Mounting: Modular quick-release buckle
<60dB
Working noise
8h
Battery life
0 scratches
Floor protection
Machine Tool Manufacturing

Machine Tool Manufacturing

Precision Machining

CNC machining centers, grinders, and milling machine guide rail sealing and dust removal require strip brushes with excellent wear resistance and oil resistance, maintaining stable sealing under high-speed reciprocating motion to prevent iron chips and cutting fluid intrusion.

Typical Conditions
  • · Contact material: Metal guide rail / Steel plate
  • · Operating speed: High-speed reciprocating (300+ mm/s)
  • · Environment: Iron chip dust / Cutting oil mist
Recommended Solution
  • · Bristles: Steel wire + Nylon PA blend
  • · Structure: Aluminum profile slotted strip brush
  • · Mounting: Slot insertion / Pressure bar fixation
IP67
Protection rating
80°C
Max temperature
5M cycles
Reciprocating life
New Energy Battery

New Energy Battery

Lithium Battery Industry

Electrode dust removal and cell surface cleaning in lithium battery production require extremely high cleanliness and low particle generation. Bristles must be anti-static with ultra-low particle generation, operating stably at high speeds in constant temperature and humidity environments.

Typical Conditions
  • · Contact material: Copper foil / Aluminum foil / Electrode
  • · Operating speed: High-speed rotation (300+ rpm)
  • · Environment: Cleanroom / Constant temp & humidity
Recommended Solution
  • · Bristles: Anti-static PBT + Carbon fiber
  • · Structure: Micro-pore dense roller brush
  • · Mounting: Precision bearing flange mount
≤0.1μ
Particle generation
±0.01mm
Precision control
Class 10
Cleanroom class
Semiconductor Cleanroom

Semiconductors

Precision Manufacturing

Surface cleaning in wafer manufacturing and packaging testing requires brushes meeting Class 100+ cleanliness standards. Bristles must not shed particles, resist chemical reagents, and be suitable for automated equipment integration in ultra-cleanrooms.

Typical Conditions
  • · Contact material: Wafer / Glass substrate
  • · Operating speed: Low-speed precise (10-50 rpm)
  • · Environment: Ultra-cleanroom / ISO Class 1-5
Recommended Solution
  • · Bristles: PVA sponge / Ultra-clean PBT
  • · Structure: One-piece precision roller brush
  • · Mounting: Precision shaft-end flange mount
Class 1
Max cleanliness
0 particles
Particle shedding
±0.005
Runout precision (mm)

Scenario Comparison

Quickly compare brush selection parameters across industry scenarios to help you find the right solution more intuitively.

Industry Scenario Core Product Recommended Bristle Material Working Conditions Customization Highlights
Solar Energy Panel cleaning roller brush Nylon PA + Microfiber Outdoor / Dry / Long cycle UV aging resistant / Coating-safe
Automated Production Lines Dust removal brush roller / Cleaning brush Anti-static PA / PP Cleanroom / Wet / Continuous Anti-static / Acid-alkali resistant
AGV Robots Chassis cleaning disc brush PP + Nylon PA Dry / Dusty / Mobile Low noise / Floor-safe
Machine Tool Manufacturing Guide rail sealing strip brush Steel wire + Nylon PA Oil mist / Iron chips / High speed Oil-resistant / Heat-resistant / Long life
New Energy Battery Electrode dust removal roller brush PBT + Carbon fiber Cleanroom / High speed / Constant temp Ultra-low particle / High precision
Semiconductors Wafer cleaning roller brush PVA sponge / Ultra-clean PBT Ultra-clean / Low speed / Precise Zero particles / Chemical compatible

Typical Customer Cases

The following are real brush application cases from industry customers. Customer information has been anonymized.

A Leading Solar Company in East China

Solar Panel Cleaning

Requirement: Brush rollers for solar cleaning robots, covering 2.5m wide panels, 3-year outdoor service life
Solution: Custom spiral-wound roller brush, Nylon PA + microfiber, fluorinated for UV resistance
Result: Dust removal efficiency ≥98%, zero coating damage, annual delivery over 5,000 units

A PCB Equipment Manufacturer in South China

PCB Dust Removal

Requirement: Pre-exposure dust removal brush for PCB, anti-static, particle generation <1.0μ, no bristle residue
Solution: Anti-static PA roller brush, tufting density 200 holes/cm², dual-counter roller design
Result: Yield improved by 2.3%, brush roller life extended to 18 months, annual maintenance cost saved 40%

An AGV Integrator in the Yangtze River Delta

AGV Chassis Cleaning

Requirement: Disc brush for AGV cleaning module, zero scratches on epoxy floor, working time >8h
Solution: Mixed bristle disc brush (PP + Nylon PA), modular quick-release design
Result: Zero floor damage, brush replacement time reduced to 3 minutes, customer purchases increased 150% annually

A CNC Machine Tool Factory in Central China

Machine Tool Guide Rail Sealing

Requirement: CNC guide rail protection strip brush, cutting fluid corrosion resistant, 5 million high-speed reciprocating cycles
Solution: Steel wire + Nylon PA mixed aluminum profile slotted strip brush, dual-row staggered tufting
Result: Reciprocating life over 5.5 million cycles, iron chip protection rate 99.6%, machine failure rate reduced 62%

A Lithium Battery Equipment Company in East China

Battery Electrode Cleaning

Requirement: Lithium battery winding machine electrode dust removal, 300rpm high speed, particle generation ≤0.1μ, anti-static
Solution: Anti-static PBT + carbon fiber micro-pore roller brush, precision bearing flange mount
Result: Particle generation controlled below 0.05μ, speed increased to 25m/min, annual consumable savings of 800,000 RMB

A Semiconductor Equipment Company

Wafer Cleaning

Requirement: Wafer post-wet-clean drying brush, Class 1 cleanliness, zero particle shedding
Solution: PVA sponge one-piece roller brush, precision dynamic balance calibration, Class 100 clean packaging
Result: Runout <0.005mm, zero particle shedding detected, passed SEMI standard certification

Not sure which industry scenario your working conditions belong to?

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